The subtleties of manufacturing barbecue from different materials

What kind of picnic does without gatherings around the fire with barbecue? Cooking fragrant and juicy meat on smoky coals gives meetings with family and friends a special warmth and a sense of celebration.

Braziers are an indispensable attribute of the territory of private households, and they can be both metal and stone. You can create a stylish design with your own hands. Home craftsmen use a variety of materials for this.

Special features

The key to success is a good kebab - in fresh meat, the right marinade, fragrant charcoal and a good grill. That is why the self-made brazier turns pieces of meat into a real work of culinary art.

Typically, the length of the installation corresponds to the length of the skewers minus about 10-15 cm. The width is calculated based on the fact that at least 8 cm of free space is usually allocated to each skewer.

For example, if a skewer (without a handle) is 50 cm, then the length of the barbecue will be approximately 40 cm. At the same time, the width directly depends on how much the skewers are designed. If the brazier is designed for 8 skewers, then its width will be from 72 to 90 cm, it depends on whether you place them in 8 cm steps or 10 cm.

Relatively constant parameter for all models is the height of the side. As a rule, this indicator is in the range of 13-18 cm. If it is less, then the coal will simply burn the meat, and if the skewer is placed higher, then too much coal will be needed to roast the meat completely. Accordingly, the cooking time will take a bit more.

As for the thickness of the walls, here, as they say, “you will not spoil the porridge with oil”. The thicker the walls, the tastier the shish kebab will turn out, in the process of using soot on them, some try to clean it. This is not worth doing, because it serves as a unique source of infrared rays, without them you get just baked meat, of course, tasty, but still not real kebab.Well, in order to cook food was not only appetizing, but also useful, holes are made in the bottom, which contribute to the flow of air.

It is very important to cut these gaps only in the bottom, since oxygen passes through the air when the air passes through the coal. This saves food from the harmful oxidation of enzymes contained in them. If the holes are located on the side, then the oxygen will remain in the incoming air flow and the kebab in this case will not be so healthy.

The most common options for the manufacture of braziers are considered models of metal and brick.

Metal structures have many advantages.

  • Low price. This is perhaps the main factor influencing the popularity of metal products. In stores you can find models from 500 rubles. At the same time, if you make the grill yourself using metal sheet, corners and pipes, then the cost of the product will be even lower. And if you take into account that you can safely use the metal trash on the grill, then the price of the finished product will approach zero at all.
  • Ease of manufacture. Even a non-professional who knows the basics of welded craft can perform works on the construction of a metal barbecue.
  • Metal grills are very mobile. They can be placed anywhere, change their location and even take with them on a trip.
  • Durability. Braziers made of metal have a long life, due to the thickness of the sheet and the physico-technical parameters of the metal.

Disadvantages are found not in all metal braziers, but only in those who do not have the necessary wall thickness - they quickly burn through and fall apart, and rust from the rain and moist air. However, the prices for such products are minimal, so replacing them does not pose a particular problem.

    Braziers made of brick are often installed in cottages and mansions. They can differ in various forms - from a simple plain design to a florid installation with a fundamental base and different elements of decor.

    The easiest option is 4 brick walls connected to each other. But in fairness, we note that in practice, brick grill is found in more complex modifications - today barbecue grills are everywhere produced, which, in fact, represent the most genuine mini-kitchen in the open air.

    Depending on the application, there are garden and professional designs.

    Gardening devices for frying may differ in the most diverse types — small metal containers, simple brick structures, and models from improvised materials collected by home craftsmen. At the same time, braziers can have large dimensions, be built inside a closed gazebo, representing a certain complex.

    Such gazebos are priced rather expensive, but they harmoniously fit into any garden design, becoming its center and highlight.

    Professional equipment is made only from durable materials of high quality, they are characterized by a well-thought model. It is easy to place 20 or even more skewers on such grills. Such facilities are widely used in large restaurants and cafeterias.

    Feature of the professional equipment for frying is that it ensures almost uninterrupted operation. As a rule, they are made of heat-resistant stainless metals, reinforced with a double frame made of metal profile. On the inside, such models are covered with a heat insulator, and the firebox is made of fireclay bricks. This gives good protection of the outer walls against excessive heating.

    Outside, the profmangal is decorated with tiles, porcelain stoneware or decorative plasters, thanks to which they acquire a stylish and aesthetic design and are installed right in the middle as part of the interior concept.

    Professional equipment can often be equipped with a smoke filter, skewers, elevator grilles and other devices that are not provided for simple garden products. The most expensive barbecues are equipped with lighting and thermal glasses.

    Electromangals and gas modifications are also distinguished.

    Electric grill requires the presence of a power source connected to the AC network. The product is equipped with heating elements, they are responsible for the injection of heat. This model works only on electricity. It can not be taken with you to the forest or to the river, but it allows you to enjoy a delicious barbecue at home in your kitchen.

    Gas models are similar in principle to gas grills. These are products weighing 30-60 kg, equipped with built-in gas cylinders. This option applies only to catering establishments.

    The modern market offers a variety of braziers of various formsappointments and materials used, so you can now enjoy your favorite kebab anywhere: at home, on a hike, in the mountains and on the banks of a picturesque pond, in a forest or even in a city.

    Types of designs

    The simplest braziers, as a rule, have a rectangular shape. Coals are placed at the bottom of the box, which create the required heat. However, the producers of garden tools had invented many of the most varied options and modifications of the brazier.

    Stationary

    Unmovable street barbecues are traditionally installed in country and suburban areas. This design can be put in the gazebo or under a small roof. This will allow you to cook even in rainy and windy weather.

    Stationary barbecues are massive structures that are installed on the foundation “for permanent residence”.

    The material for the production of stationary models is metal, stone and brick in a variety of combinations. Such barbecues are often decorated with decorative elements so that they become a really small architectural form and serve as a peculiar decoration of the garden plot.Models are optimal for installation where homeowners live permanently.

    Portable

    Portable grills, unlike folding, compact and lightweight. These are traveling devices, they can be carried in hands or freely to move on the car. Portable designs are easily transformed and fold into a small in terms of size and weight case.

    The advantages of such models are their mobility - you can take a brazier with you on trips and hikes and place them anywhere - in the forest, in a clearing, near a reservoir or in the mountains.

    The advantages of the model are at the same time its disadvantages: in order to facilitate the construction, thin sheets of steel are taken as the material for it, which do not differ in strength and durability. And besides, the low weight does not allow cooking at the same time a large number of kebabs. The product is optimal for small companies that love variety and constantly change their meeting places.

    Combined

    The combined braziers are used in private houses and cottages. These are designs that allow you to cook in several ways. Barbecues and smokehouses are in the greatest demand.

    On the grill with the functions of a smokehouse, you can not only make a fragrant kebab, but also smoke, for example, chicken or fish. And on the barbecue grill bar it turns out not only meat, but also excellent vegetables.

    Combined braziers are both stationary and mobile. The most primitive option is a metal folding grill, complete with a regular grill, on which barbecue is prepared. They can be made not only of metal, but also of brick or natural stone - such structures are more massive. They are stationary.

    What can you do?

    In stores today there is a huge selection of braziers for every taste and wallet. You can buy them in large building hypermarkets, and in stores familiar to many grocery chains. However, restless this is not enough - they invented the “1000 and 1 way” to make original and non-standard grills from a wide variety of materials. Everything is used - an old bathroom, a broken system unit, or even buckets. Often in the course are empty gas cylinders or used barrels. Many make combined braziers even from medical beeks!

    Here are just a few interesting ideas dacha barbecue with his own hands.

    From skewers

    This is perhaps the fastest and easiest way to "organize" the brazier. For him, take the usual skewers - fit the model with rings. 4 skewers are stuck into the ground so that the space between them resembles a square, then 2 skewers are passed parallel to each other through the rings and the remaining skewers with meat are already laid on them. The design is rather unstable, it can withstand 3-5 skewers with small pieces of meat, but the barbecue grill is already too heavy for it.

    Frying kebabs in such a grill will take a little longer than usual, since the construction is not protected on the sides.

    Tip: if all the available skewers are left for cooking barbecue, simply use strong straight branches instead of horizontal crossbars. This grill, rather, an impromptu in the case when the idea to make a kebab came to mind suddenly or a suitable grill was left at home for absentmindedness.

    In the pit

    If you have time, strength and a shovel, then the grill can be equipped in the pit. The recess for this does not have to be large - 50 cm is enough.Coals are poured at the bottom, and skewers are placed directly on the ground, however, for greater fixation, the edges can be pressed with stones or bricks. In contrast to the previous version, such a modification protects the fire, and the heat purposefully affects the meat, therefore, the kebab roasts faster and turns out more fragrant.

    The disadvantages include the inability to use the structure during and after the rain.

    From logs

    If you decide to relax in the woods or in the meadow, then you can build a brazier from simple logs. Despite the fact that wood will be used as a raw material, strong and thick branches will not be burned out for a long time. This is quite enough to roast meat.

    For this design, you need two large logs.which are laid parallel to each other, for greater protection of the flame, it is possible to fence off an improvised brazier on the remaining sides with additional logs or stones.

    By the way, the latter can also be used as a brazier, just finding them in the forest is more difficult than branches.

    From gas cylinder

    At the country house or in a country house sometimes there are used cylinders from under the propane.They can be a good material for the manufacture of barbecue, however, it is very important to take measures to ensure their use. Before cutting, it is necessary to repeatedly wash the balloon with running water and soap, then refill with liquid, open the valve and leave in a similar form for 4-5 days, and preferably for a week. This is done in order to remove any dangerous condensate residues inside the tank. Only after that you can proceed directly to work.

    Making such braziers requires time and effort., but the design is solid and durable. In good hands the brazier from cylinders can become a real work of art, a highlight of the garden decor.

    Tip: if you have a broken sewing machine, then do not rush to send it to the trash - try to use its lower part as a stylish and ergonomic base for a homemade barbecue.

    From the barrel

    This is probably one of the most well-known methods of manufacturing mangal for the infield. To turn an unnecessary container into a meat fryer, you only need to cut off the upper part of the barrel with a grinder, then drill holes for air blowing from the bottom and attach the legs.

    If you do not have a welding machine, then the structure is placed on bricks or stones. Just do not close with the hole on the bottom of the new barbecue.

    From the system unit

    For lovers of computer equipment is also possible to manufacture barbecue yourself. As you know, technology does not stand still, and the older generations of personal computers are replaced by more powerful and modern ones. But what about the outdated and unnecessary system unit? From it you can make a container for cooking kebabs! The procedure here is simple: the front part of the system unit is opened and the internal contents are removed - only the body is required for the barbecue. It is very important to make sure that absolutely all plastic is removed and only the metal remains.

    Immediately make a reservation that in this case not all the blocks will work - save the option from thin aluminum for other non-trivial ideas, as well as painted models.

    From medical beaksa

    Perhaps, one of the most original methods for manufacturing barbecues is the use of a medical bead - a container for storing, transporting and sterilizing medical surgical linen and a dressing material.The peculiar cylindrical shape and certain features make it possible to use it as a brazier-smokehouse. Bix has a lid, and its dimensions allow you to place inside the shelf for food and draining fat.

    Bixes are characterized by good heat resistance - they withstand high temperatures, they can burn small branches, leaves and sawdust - that is, to organize smoldering wood materials, which produces smoke. In this way, meat or fish is smoked.

    From the car

    For the manufacture of brazier, you can use the front of the old car. The owner of avtohlama can do it in a couple of hours, provided that he has a Bulgarian and a welding machine. In the "gutted" engine compartment is installed box for frying and all - operation can begin! Some craftsmen install such a design on the wheels and assemble a mobile device.

    Rims can also be used as a brazier - they have a rounded shape, they already have holes, and the density allows you to kindle a fire and maintain a high temperature for a long time. The only thing missing is the bottom.Disk cuts should also be corrected - they may be too big for small pieces of coal. So that the skewers can be placed in such a device without any problems, it makes sense to weld a metal holder or simply use the grill - the taste of the kebab will not get any worse.

    There are a lot of ideas for making barbecue yourself. It can be made from foam blocks, parts of a gas stove and a washing machine, concrete, and even from a pan - you just have to show a little imagination and skill!

    Manufacturing technology

    People familiar with the technology of work on metal and plasma cutting, do not need recommendations for the manufacture of barbecue - they will assemble the design literally with closed eyes. But for those whose construction experience is small, our advice will be useful. And the first of them - to approach the matter slowly. Do not try to wipe at a complex modification - the simplest braziers made of sheet metal will be suitable for the first time.

    Later, when you learn the principle and work out the skills, you can try yourself in more stylish and intricate designs.

    So, the first thing to do is to make sketches and order, and then calculate the dimensions. As a rule, the design on 8-9 skewers is optimal for a company of average size.Kebab is good hot, so the second batch is quite possible to fry while the guests eat the first. To make the meat tasty, skewers need to be properly laid over the coals - you should not press them together, but creating too big holes can also cause non-burning. The optimal distance between skewers is 8-10 cm. Based on this, calculate the width and length of the barbecue.

    The second important parameter is depth. It should be close to accepted and verified standards in practice. If the meat is located too high from the coals, then it will not be fried, and if, on the contrary, it is low, it will become dry and tasteless. The optimum distance is approximately 30 cm.

    And finally, the last moment is the overall height of the structure, it is “customized” for the person who is most often involved in the manufacture of barbecue. Invite the main chef to the workshop. Give him the hands of skewers and ask him to imitate the activity - it should be convenient for him to turn them over, not bending down too much and not bending his back. The distance from the ground to the arm will be the parameter that should be taken as a basis when planning the height of the barbecue.As a rule, this indicator is in the range from 80 to 120 cm.

    Before starting work, you should purchase all the necessary materials:

    • metal sheet - 2-4 mm in thickness;
    • corner with a shelf of at least 40 mm;
    • angle grinder;
    • power drill with drill set;
    • welding machine;
    • ruler, special marker and square.

    You will also need pipes or squares with a cross section of 400 mm2. They are used for cutting out the legs.

    By itself, the work on making the box is quite simple - it requires just to make a drawing, transfer it to the sheet metal and grinder cut the bottom and side parts, then solder all the elements to each other.

    Technically, these steps can be put into the following step-by-step instructions:

    • a drawing is drawn up and transferred to a sheet of metal;
    • blanks are cut using a grinder;
    • small holes for air ducts are drilled in the bottom, a drill is used - they should be about 10-14 mm in diameter, they should be located in 5 cm increments (at least 2 cm from the end);
    • grooves for skewers are cut out in the side walls; they are made with the upper edge in 10 cm steps.

    By the way, it is not at all necessary to do welding with fundamental and solid, quite enough point fixation. Additional gaps will only increase the flow of air and will contribute to a greater allocation of heat.

    Actually, on this the bulk of the work can be considered complete. Further handles, legs and elements of a decor are welded. You can attach a cover or attachments for poker and skewers.

    At the final stage the brazier is painted. Many people neglect the application of paint, but it is in vain - the coating protects against corrosion and prolongs the life of the product. However, the paint can be used acrylic or silicate varnishes - they are resistant to UV rays, high temperatures and humidity. Other standard paints may release toxins when heated. This will lead to poor health and the development of serious diseases.

    To make a folding brazier a little more difficult. This will require the same materials, but the tools should be added jigsaw and special scissors for metal. As in the past description, first you need to decide on the dimensions.

    Experts recommend taking the following schemes as a base:

    • width - 30 cm;
    • length - 80 cm (at the rate of 8 servings);
    • depth - 15 cm + 20 cm to the coals;
    • height of the legs - about 60 cm; optimally, if it is equal to the length, it contributes to a more compact installation).

    To form a frame from the corners, you need to make a rectangle of the required size, attach corners in the corners of a pipe 5 cm in diameter and not less than 1.7 cm in diameter - later they will be inserted into resistant support legs.

    Directly for the legs, pipes with d 20 mm are taken. On that part of them, which will come into contact with the ground, it is worthwhile to mount the plugs.

    The bottom and wall elements are cut out of metal, small holes are drilled into them and recesses are cut. The bottom of the frame is attached with small bolts. Instead of grates, use the usual grille of the smallest fittings. Legs 1.5-2 cm in size are welded to the grate.

    Bolts are fixed on 4 knitting needles. To this end, the ends are carved for special wing nuts and then the rods are welded to both parts of the walls. If there is no welding machine, then simply screw the spokes with special horseshoe-shaped screws.

    Tip: it is desirable to fix all hardware from the hearth side, this will save their thread from sintering dangerous for the fortress.

    The assembly itself does not require much effort - the bottom is mounted on the legs, peeping fragments should get into the narrow holes on the sides and tighten them with small nuts. It remains only to put inside a barbecue grill and grill can be considered ready for use.

    If you want to create a more solid construction, give preference to a brick product - it looks very stylish, is characterized by durability, strength and long service life, and its thickened walls allow you to cook a tasty kebab without danger of burning fresh meat.

    Brazier made of stone and brick is used not only for cooking meat. With no less success, you can cook pilaf, fish soup or shurpa on it, as well as smoked fish or bake vegetables.

    Like any brick building, the erection of the barbecue requires the preparation of the pit. A tape variant with a depth of 50-60 cm is suitable for it. It is poured with cement, and a foundation 30 cm high of rubble is laid above its surface. For the production of such barbecue, it is preferable to use a stove brick or natural stone. Masonry is considered to be a very labor-intensive process, which can only be done by masters with work experience and necessary building skills.This does not mean that a non-professional will not be able to build such an aggregate - any home craftsman can cope with the task, just a person without experience will need a little more time and effort.

    Such a brazier is easy to build with your own hands. The most important thing is to do the work without haste. The constructions are a special furnace with a shallow chimney, a grate is placed inside it, and an ashpit chamber is mounted directly under it. Under it equip the compartment for the flue material.

    For the construction of such a brazier you will need about 400-500 bricks, as well as clay, sand, a cap of copper and valves.

    How to make a grill with your own hands, see the next video.

    Finish

    If your brazier is used only for rare meetings with friends of a small company, then you can purchase or make the most uncomplicated model. But if the kebab for you is a certain sacrament, then it is worth taking care of its attractive appearance, so that the brazier becomes not just a brazier on the legs, but also an interesting accent of garden design.

    Depending on whether the structure is installed under a canopy or in the open air, you can use a variety of finishes.

    The dull look of the construction, welded by itself, does not threaten, because while working on the creation of a metal barbecue, homemade Kulibins can show the most courageous fantasies and escape from the prescribed standards, making the brazier the way you imagine it. Of course, you should not cover the brazier with varnishes and paints - the heat will simply destroy all your efforts, but it is quite possible to work with the shape of the legs and decorative elements.

    Try to attach a hood with an exhaust hood to it - such a project will look very stylish and thorough. If the design you have made of a barrel or gas cylinders, then you can turn the roaster into a small plane. On the “wings” it will be possible to lay out a ready-made kebab or string new portions of products. To do this, you just need to make special side stands. By the way, they do not have to be stationary - removable options are also practical and convenient.

    Forging is considered the most safe option for decor. With such a decor, even the most banal piece of iron will play with new colors and turn into a real work of art. This approach can be attributed to such a style as vintage, which is quite popular today.And besides, forging is relevant at all times - a hundred years ago, and now, and after centuries, will never lose its aesthetics.

    Some masters prefer to start from the usual approach and make barbecues of irregular shape. To do this, the sheets are bent and the roaster becomes rounded. However, the options here are the sea - you can make the product zigzag or oval.

    Good specialists can turn a simple brazier into a living fantasy. If you read books about pirates in your childhood, then turn your brazier into a real chest! Let him, instead of legs, appear crossed swords or swords, and the lid be decorated with typical corsair decor elements. By the way, this grill can be used as a smokehouse.

    There are many options for decoration and in the case of brick or stone barbecue. If desired, it can be turned into a real heart of the recreation area. It will be effective if you equip a tabletop nearby, as well as a small table and benches.

    If a brick grill is located in the gazebo or under a shed, then a variety of design options are acceptable, you can use tile or stone,but decorative plaster is considered the most common.

    The plaster should be applied only after the roaster has completely dried. To begin with, it should be cleaned of dust and dirt and wiped the seams. Experts advise to use a grid with cells 10x10 mm - in this case, the plaster will lie more firmly on the surface. Plaster is better to buy the one that does not get dirty. As a rule, this is an option based on lime, hydrated salt or calcium carbide.

    Whitewash can be applied to the plaster to achieve the desired shade. In no case do not use paints based on linseed, they will burn out under the influence of temperature and release synthetic chemicals into the cooking food.

    It is better to choose a neutral color - such brazier will perfectly fit into any landscape. An interesting option could be inlaid with fragments of ceramic tableware - it looks very stylish and original.

    The most classic option for decorating the stove is stone or tiles. The first ones can be laid out on their own with a minimum of laying skills, but working with tiles requires professionalism, therefore, it is better to entrust it to a professional.

    The use of these materials has many advantages. First, they do not have direct contact with the sides of the furnace, but are suspended, as it were, therefore do not crack and retain their strength under the influence of elevated temperatures. And besides, they exude heat, so they can heat any room.

    This finish is mainly used for gazebos or installation indoors.

    The stone is fixed directly on the walls of the furnace with the help of clay composition. If you are using a natural stone, then for a start, it is better to lay out a pattern on the ground to see where and which stone is best suited. Artificial stones have approximately the same size, so when applying it, you only need to control the observance of boundaries vertically and horizontally.

    The style in which the roaster is made can be absolutely any - hi-tech, modern, gothic or classic. In houses where small children live, barbecues are often styled as stoves made of Russian folk tales.

    It makes sense to lay out the space around the barbecue with paving slabs, and equip the recreation area with a canopy. This will allow to arrange holidays in the fresh air even in rainy weather.

    Usage tips

    The brazier is one of the most necessary things. The design can be very diverse, as well as the raw materials from which it is made. In any case, before you decide on the parameters of the roaster, you should correctly choose a place for it.

    In itself, the purpose of a mini-kitchen suggests that the barbecue should be located at some distance from the residential building.It is usually installed in such a way that it will address the deaf side of the house. It is important that the smoke from it does not penetrate the windows, and sparks do not fall on flammable objects. Try not to have wooden objects, stored boards, or garden trees within a radius of 3 meters.

    These simple, but effective security rules will not allow a pleasant meeting with family and friends to turn into a tragedy and damage to property.

    Well, in conclusion, I would like to note that absolutely everyone can make a brazier. To make it high-quality and stylish, you do not need to be a construction guru, it is enough to have the simplest skills with tools and materials of various types. This will not only allow you to create a product of the ideal look, but also significantly save your money.

    In any case, a brazier created by yourself is cheaper than a similar one from a store. Even with the acquisition of the most expensive materials, independent work will cost less than the use of hired professionals. In addition, personal control over the work at each stage will allow you to be sure that the grill is done, if not for ages, then for several years for sure.

    Beautiful design examples

    • The most stylish are braziers with elements of forging.
    • Mangal installation of brick looks really luxurious, emphasizes the style and status of its owner.
    • Designs in the form of animals look very unusual.
    • Braziers can be in the category of "mini".
    • Finnish braziers look nontrivially.
    • And a few more original ideas.
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    Information provided for reference purposes. For construction issues, always consult a specialist.

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